Non-woventextilesarethosewhichareneitherwovennorknit,forexamplefelt.Non-wovensaretypicallynotstrong(unlessreinforcedbyabacking),anddonotstretch.Theyarecheaptomanufacture.
Non-wovenfabricismanufacturedbyputtingsmallfiberstogetherintheformofasheetandthenbindingthemeitherwithanadhesiveorbyinterlockingthemwithserratedneedlessuchthattheinter-fiberfrictionresultsinastrongfabric.
Non-wovenmaterialsarenowadaysmainlyproducedfromman-madefibers.Twosyntheticpolymersdominatethemarket:polypropyleneandpolyesters(mainlyPET).
Non-wovenmaterialsareusedinnumerousapplications,including:
Staplenon-wovensaremadeintwosteps.Fibersarefirstspun,cuttoafewcentimeterslength,andputintobales.Thesebalesarethendispersedonaconveyorbelt,andthefibersarespreadinauniformwebbyawetlaidprocessorbycarding.
Spunlaidnon-wovensaremadeinonecontinuousprocess.Fibersarespunanddirectlydispersedinawebbydeflectors.Thistechniqueleadstofasterbeltspeeds,andcheapercosts.Severalvariantsofthisconceptareavailable,buttheleadingtechnologyistheReicofilmachinery,manufacturedbyReifenha黶er(Germany).
Bothstapleandspunlaidnon-wovenswouldhavenomechanicalresistancepersewithoutthebondingstep.Severalmethodscanbeused: